Damages to nuclear reactors trouble power plant officials

by H. Josef Hebert
The Associated Press

WASHINGTON – A nuclear reactor in Ohio is found to have a large hole nobody thought possible, burned almost through its six-inch protective steel cover. Cracks of a type never seen before are discovered at a reactor in South Carolina, triggering widespread inspections.

Both events caught industry leaders and government regulators by surprise, and they are fueling new questions about aging nuclear-power plants and plant-inspection programs.

The cracks found last year at the Oconee plant in South Carolina and the hole discovered in March in the steel reactor lid at the Davis Besse plant in Ohio were in areas thought largely impervious to such problems.

“It was material degradation that wasn't expected,” acknowledges Alex Marion of the Nuclear Energy Institute, the industry's trade group.

The 25-year-old Davis Besse reactor on the shore of Lake Erie is one of four nuclear plants owned by FirstEnergy Corp. It has been shut down since February, waiting for the hole in the reactor dome to be patched.

An inspection of most of the 68 other plants with similar designs and conditions reported no corrosion. But the regulators ordered special inspections at 14 reactors thought to be vulnerable to nozzle cracking because of their age.

Some senior officials at the Nuclear Regulatory Commission are viewing the Davis Besse and Oconee discoveries as the most significant safety issue facing the nuclear industry since the Three Mile Island accident 23 years ago.

The steel reactor vessel, which encloses the reactor's core, always has been viewed as “a sacred component” that will not be breached, said Brian Sheron, the commission's assistant director for licensing and technology assessment. “This really challenges that assumption.”

The problems at both reactors were discovered before they posed an immediate safety risk. A break through the reactor cover would have caused thousands of gallons of radioactive water to spew into the containment building, raising the risks of the core overheating and a potential meltdown and possible release of radiation into the environment.

Only a thin noncorrosive stainless steel membrane kept the hole at the Ohio reactor from bursting open. The cracks at the Oconee plant, owned by Duke Power, were less urgent. But had the crack expanded it could have caused the nozzle to separate, also causing a loss of cooling water inside the reactor, nuclear experts said.

Industry spokesmen said backup safety systems would have averted more serious problems, by pumping more water into the reactor than was being allowed to escape, keeping the nuclear fuel safe until the reactor could be shut down.

But that's true if everything worked perfectly, said David Lochbaum, a nuclear engineer and industry watchdog for the Union of Concerned Scientists. And that might not be the case if emergency-pumping systems became clogged with debris, if other equipment is damaged, or a gauge is misread by plant operators struggling to make sure the reactor core remains covered with water, he said.

At the very least, argue nuclear industry critics, the Davis Besse and Oconee incidents reveal shortcomings in how utilities inspect older power plants and how the NRC monitors them.

The hole and cracks were found in largely inaccessible areas where there is substantial radiation and inspections can be done only when the plant is shut down.